8 Sections
33 Lessons
10 Weeks
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1. Introduction to Lean Six Sigma:
5
1.1
Overview of Lean and Six Sigma
1.2
History and evolution of Lean Six Sigma
1.3
Benefits of process improvement
1.4
Roles in Lean Six Sigma (Yellow Green Black Belt)
1.5
DMAIC methodology overview
2. Define Phase:
4
2.1
Understanding customer needs (Voice of the Customer)
2.2
Problem statement and goal definition
2.3
Project charter basics
2.4
SIPOC diagrams (Suppliers Inputs Process Outputs Customers)
3. Measure Phase:
5
3.1
Understanding data types (qualitative and quantitative)
3.2
Understanding variation
3.3
Basic data collection methods
3.4
Introduction to process mapping
3.5
Performance metrics and baseline data
4. Analyze Phase:
3
4.1
Root cause analysis (5 Whys Fishbone diagram)
4.2
Basic data analysis tools (Pareto charts histograms)
4.3
Identifying waste in processes
5. Improve Phase:
4
5.1
Brainstorming and solution development
5.2
Introduction to Poka-Yoke (error-proofing)
5.3
Kaizen basics
5.4
Implementation planning
6. Control Phase:
4
6.1
Sustaining improvements
6.2
Control charts basics
6.3
Standard operating procedures (SOPs)
6.4
Monitoring and documentation
7. Lean Principles and Tools:
4
7.1
Introduction to Lean thinking
7.2
The 8 types of waste (TIMWOODS)
7.3
5S workplace organization
7.4
Value stream mapping basics
8. Yellow Belt Exam Preparation:
4
8.1
Exam format and logistics
8.2
Practice questions
8.3
Tips for success
8.4
Final review and recap
Lean Six Sigma – Yellow Belt E-learning Course
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