9 Sections
51 Lessons
10 Weeks
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1. Introduction to Lean Six Sigma:
5
1.1
Overview of Lean and Six Sigma methodologies
1.2
History and evolution of Six Sigma
1.3
Roles and responsibilities (Yellow Belt Green Belt Black Belt)
1.4
Benefits of Lean Six Sigma
1.5
Lean vs Six Sigma
2. Define Phase:
6
2.1
Project charter and business case
2.2
Voice of the Customer (VOC)
2.3
Critical to Quality (CTQ) identification
2.4
SIPOC diagrams (Suppliers Inputs Process Outputs Customers)
2.5
Stakeholder analysis
2.6
Problem statement and goal definition
3. Measure Phase:
6
3.1
Process mapping and flowcharts
3.2
Types of data (qualitative vs quantitative)
3.3
Measurement system analysis (MSA)
3.4
Data collection plan
3.5
Baseline performance (process capability control charts)
3.6
Descriptive statistics
4. Analyze Phase:
6
4.1
Root cause analysis (5 Whys Fishbone diagram)
4.2
Hypothesis testing basics
4.3
Pareto analysis
4.4
Failure Mode and Effects Analysis (FMEA)
4.5
Correlation and regression analysis
4.6
Identifying sources of variation
5. Improve Phase:
6
5.1
Brainstorming and solution selection
5.2
Design of Experiments (DOE) basics
5.3
Poka-Yoke (error-proofing)
5.4
Kaizen and continuous improvement
5.5
Pilot testing and implementation planning
5.6
Cost-benefit analysis
6. Control Phase:
6
6.1
Control plan development
6.2
Standard operating procedures (SOPs)
6.3
Statistical Process Control (SPC)
6.4
Control charts and monitoring
6.5
Project documentation and handoff
6.6
Sustaining improvements
7. Lean Principles and Tools:
6
7.1
The 8 types of waste (TIMWOODS)
7.2
Value stream mapping
7.3
5S workplace organization
7.4
Kanban and visual management
7.5
Takt time cycle time lead time
7.6
Pull systems and flow
8. Project Management and Change Leadership:
5
8.1
Project selection and prioritization
8.2
Team formation and dynamics
8.3
Communication planning
8.4
Change management models (e.g. ADKAR Kotter)
8.5
Resistance to change and mitigation strategies
9. Exam Preparation and Certification:
5
9.1
Green Belt exam format and logistics
9.2
Practice questions and mock exams
9.3
DMAIC case studies
9.4
Tips for success in certification exam
9.5
Final project presentation (if applicable)
Lean Six Sigma Green Belt Basics Online Course
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