10 Sections
49 Lessons
10 Weeks
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1. Introduction to Lean Six Sigma Black Belt:
4
1.1
Role of a Black Belt in Lean Six Sigma
1.2
Certification path and prerequisites
1.3
Overview of Lean Six Sigma and DMAIC methodology
1.4
Project selection and business alignment
2. Define Phase:
5
2.1
Advanced project charter development
2.2
Understanding Voice of the Customer (VOC)
2.3
SIPOC diagrams and stakeholder analysis
2.4
Project planning and team selection
2.5
Critical to Quality (CTQ) tree development
3. Measure Phase:
5
3.1
Process mapping and data collection planning
3.2
Measurement system analysis (Gage R&R)
3.3
Process capability analysis (Cp Cpk Pp Ppk)
3.4
Descriptive and inferential statistics
3.5
Probability distributions and sampling techniques
4. Analyze Phase:
6
4.1
Root cause analysis techniques
4.2
Hypothesis testing (t-tests ANOVA Chi-square)
4.3
Regression analysis and correlation
4.4
Multivariate analysis
4.5
Failure Mode and Effects Analysis (FMEA)
4.6
Design of Experiments (DOE) planning
5. Improve Phase:
5
5.1
Generating and selecting solutions
5.2
Design of Experiments (full factorial fractional)
5.3
Optimization techniques
5.4
Pilot testing and validation
5.5
Cost-benefit analysis and ROI calculation
6. Control Phase:
5
6.1
Control plan development
6.2
SPC tools and advanced control charts
6.3
Sustaining gains and risk mitigation
6.4
Documentation and standardization
6.5
Project closure and knowledge transfer
7. Lean Enterprise Tools:
5
7.1
Advanced value stream mapping
7.2
Kaizen and Just-In-Time (JIT)
7.3
Pull systems and takt time
7.4
Heijunka and workload balancing
7.5
Theory of Constraints (TOC)
8. Leadership and Change Management:
5
8.1
Leading cross-functional teams
8.2
Organizational culture and change models
8.3
Coaching and mentoring Green Belts
8.4
Stakeholder management and communication
8.5
Conflict resolution and negotiation
9. Statistical Tools and Software:
4
9.1
Minitab/SPC software training
9.2
Data visualization and dashboards
9.3
Advanced statistical modeling
9.4
Automation of reporting and monitoring
10. Exam Preparation and Certification:
5
10.1
Black Belt exam format and requirements
10.2
Case studies and project examples
10.3
Practice questions and simulation exams
10.4
Presentation of final project (if applicable)
10.5
Certification exam tips and strategies
Lean Six Sigma Black Belt Basics Online Course
Curriculum
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